Automatic Multi-Ply CNC Cutting Machine Manufacturer
Specially engineered for multi-ply cutting to achieve high-volume production, capable of cutting compressed material stacks up to 11 cm (4.3″) thick.
Automatic Multi-Ply CNC Cutting Machine
The TRUSTER CNC automatic multi-ply cutting machine features a powerful control system and ultra-precise algorithms. Equipped with full-domain digital control technology and multiple integrated sensor hardwares, it enables full-functional cutting drives and comprehensive applications for multi-layer fabric processing.
Highlights
- Walk-and-Cut Function
- Dynamic knife compensation technology "Knife Intelligence"
- Dynamic cutting speed
- Knife path optimization system
- Continuation cutting function
- Continuous cutting mold
- Internal and external angle recognition
- Cutting speed planning
- Comprehensive co-linear cutting technology
- Global Al cutting strategy
- Al cutting path optimization
- Advanced cutting mode
- Production reports
TRUSTER CNC Automatic Multi-ply CNC Cutting Machine Advantages
Equipped with a powerful control system, ultra-precise algorithms, and full-domain digital control technology, our machines are built to guarantee continuous, stable, and highly reliable performance for your operations.
30%
More than 30% increase in efficiency compared to typical cutting machines.
10%
“Knife Intelligence” Technology, Overall cutting efficiency improves by more than 10%.
2%
Global AI cutting strategy, Increasing layout space utilization by 2%.
2 Machine Type
Specially designed for multi-ply fabric cutting, both models aim to satisfy the requirements of large-scale and batch production to improve productivity while reducing time and costs. You can select the ideal automatic multi-ply cutting machine based on your available floor space.
Equipped with an automatic feeding table, it can be configured with multiple extension tables to create multiple production lines based on your needs.
Featuring an integrated spreading and cutting design, the system allows for simultaneous operations on two separate workstations (spreading on one side while cutting on the other).
About Traditional Multi-ply Cutting Machine
The TRUSTER CNC traditional multi-ply cutting machine comes in both entry-level and high-end models. Their differences are mainly reflected in the configuration and structure of the cutting head, as well as the cutting capacity. You can select the appropriate automatic multi-ply CNC cutting machine based on your budget and cutting requirements.
Featuring an entry-level configuration and lightweight structural design, it is equipped with a multi-blade stacked metal disc sharpening system, with cutting thickness options of 7 cm, 9 cm, and 11 cm.
Built with a heavy industrial-grade design for superior rigidity and higher precision, it is equipped with an active, high-precision rotating abrasive belt sharpening system, with a single cutting thickness option of 9 cm.
Please Tell Us Your Cutting Requirements
Please provide the type, dimensions, and thickness of the materials you need to process, along with your configuration requirements for the automatic multi-ply cutting machine.
What is automatic multi-ply CNC cutting machine？
Utilizing a vertical reciprocating straight-knife cutting method, the automatic multi-ply CNC cutting machine is engineered specifically for processing multi-layer woven fabrics, knits, leather, and other flexible materials. Regarding thickness capability, it offers significantly greater cutting power than standard CNC oscillating knife cutters, achieving a maximum cutting thickness of up to 11 cm (after vacuum compression) to meet high-volume, batch-cutting production demands.
Beyond fully automated mechanical control, the system’s control software allows users to customize parameters—such as cutting sequence, knife path direction, and cutting speed—tailored to various cutting scenarios to consistently ensure high-quality results.
Advanced Multi-Ply Cutting Technology
The TRUSTER CNC automatic multi-ply cutting machine adopts heavy industrial-grade standards from software to hardware, ensuring excellent cutting stability, consistency, high precision, and versatile processing. It aims to completely resolve traditional cutting bottlenecks such as low efficiency, heavy labor costs, and material misalignment.
Dynamic Vacuum Compensation
Utilizes sensors to monitor the fabric’s suction status in real time. If any variance between the fabric and the cutting bed is detected, the system automatically adjusts and compensates, ensuring the fabric consistently maintains a tight, seamless adhesion to the bed surface.
High-Efficiency Vacuum System
Delivers a maximum negative pressure of -28 kPa. The vacuum system is equipped with an industry-leading stepless variable-speed motor, allowing digital control over the negative pressure to adapt to various fabrics and operating conditions.
Precision Cutting Head
Integrates cutting and punching processes, equipped with a dual cold-knife disc system, high-precision blades, a specialized dynamic knife column design, and a digitally heated positioning drill system.
User-Friendly Interface
Features an intuitive and ergonomic touchscreen software interface, complete with real-time status indicators for vacuum suction and cutting knives, as well as a knife wear display.
Abrasive Belt Sharpening System
Features an abrasive belt sharpening system reaching speeds up to 15,000 r/min, keeping the blade razor-sharp at all times to maximize cutting efficiency.
Automatic Film Overlaying
Automatically applies a secondary film cover over the already-cut areas to prevent air leakage and material displacement, ensuring exceptional cutting consistency.
How does automatic multi-ply CNC cutting machine Work?
1. Spreading and Multi-Ply Stacking
Works alongside a fabric spreading machine to automatically spread fabrics into a multi-ply stack based on the preset length and number of layers.
2. Film Overlaying and Vacuum Adhesion
Once the multi-ply stack enters the cutting bed, a layer of PE film is automatically covered over the top, and the vacuum suction system is activated to securely fix the material.
3. CNC Knife Movement and Cutting
The cutting head moves at high speed along the X and Y axes across the material, utilizing “Smart Knife” technology to optimize the cutting path, speed, and force.
4. Automatic Unloading and Post-Processing
Upon completion of the cutting process, the conveyor bed automatically unloads the cut pieces for sorting, labeling/numbering, and bundling according to specific requirements.
3 Cutting Thickness
(after vacuum compression)
7cm/2.7"
9cm/3.5"
11cm/4.3"
Applications
Fashion Industry
Lingerie Industry
Outdoor jacket, down jacket (Non breathable coated fabrics)
Denim Industry (Thick fabics)
Automobile Industry
Special fabrics for luggage, home furnishings, etc.
Various Processing Techniques
The TRUSTER CNC automatic multi-layer cutting machine can handle a wide range of complex processing tasks, particularly those involving arcs, sharp corners, notches, and hole placements found in automotive interior trim pieces.
Irregular Shapes
Notches
Hole Placements
Multi-Ply Fabric Cutting
7cm Thick Non-woven Fabric Cutting
11cm Thick Fabric Cutting
Multi-Ply Leather Cutting
9cm Thick Leather Cutting
10cm Thick Car Interior Cutting
Entry-Level Model Technical Parameters
Model | T-A2018 |
Cutting Area | 2000*1800mm |
Equipment Size | 6200*3500*2150 |
Weight | 4.2T |
Max Cutting Speed | 60m/min |
Max Cutting Thickness | 7/11cm |
Cutting Accuracy | ≤+1mm |
Power | 16-25kw |
Cutting Methods | Cutting with alternating up and down Oscillating knife |
Software | Multi-language interface, free switching |
Control system | Truster CNC self-developed system, cutting bed control software can receive multiple formats such as PLT/EXF/CUT/TAC |
Cooling System | Optional super cooling system |
Knife Sharpening System | Dual-wheel counter-rotating grinding system |
Spindle Speed | 4500rpm/min |
Motor Drive | Servo drive system |
Equipment Voltage | AC380V/50Hz |
Equipment Air Pressure | 0.55Mpa 160L/min |
High-End Model Technical Parameters
Model | T-ES1725 | T-ES2025 | T-ES2325 | T-ES1733 | T-ES2033 | T-ES2333 |
Cutting Area | 1650*2300 | 1950*2300 | 2230*2300 | 1650*3100 | 1950*3100 | 2250*3100 |
Equipment Size | 5900*2950*2150 | 5900*3250*2150 | 5900*3550*2150 | 7500*2950*2150 | 7500*3250*2150 | 7500*3550*2150 |
Weight | 4.2T | 4.5T | 4.8T | 4.8T | 5T | 5.5T |
Max Cutting Speed | 100m/min | Cooling system | Optional super cooling system | |||
Max Cutting Thickness | 9cm | Knife Sharpening System | Belt sharpening system | |||
Cutting Accuracy | ≤±1mm | Spindle speed (max) | 6000rpm/min | |||
Power | 16-25kw | Motor drive | Japanese servo/Yaskawa drive system | |||
Cutting Methods | Cutting with alternating up and down Oscillating knife | Drive mode | Double-sided drive | |||
Software | Multi-language interface, free switching | Equipment voltage | AC380V/50Hz | |||
Control system | Truster CNC self-developed system 5.0 version | Equipment air pressure | 0.55MPa 160L/min | |||
About Automated Fabric Spreaders
Whether woven fabrics, knitted fabrics, roll fabrics, or folded roll fabrics, it makes the spreading process simple and highly efficient.
Automated Fabric Spreaders
Maximum roll diameter: 500 mm (customizable width)
Maximum roll weight: 150 kg
Maximum drive speed: 100 m/min
Maximum spreading height: Single pull 230 mm / Double pull 200 mm (customizable height increase)
Compared to manual spreading:
- 75% time savings
- 60% reduction in labor costs
10 Frequently Asked Questions
If you have any other questions, please send us an email immediately.
What materials can an automatic multi-ply cutting machine cut?
It is primarily used for bulk cutting of textile fabrics and leather. This includes, but is not limited to: standard woven fabrics, knitted fabrics, heavy denim, leather, high-stretch fabrics for underwear, non-breathable coated fabrics for outdoor jackets and down jackets, automotive interior materials (such as car seat fabrics and floor mat substrates), and other specialty industrial fabrics.
What is the maximum cutting thickness of your automatic multi-ply cutting machine?
The TRUSTER CNC automatic multi-ply cutting machine can achieve a maximum effective cutting thickness of 11 cm (4.3 in) after vacuum suction and compression. The actual stack height of the fabric before compression can be higher; the specific number of layers depends on the fabric’s loft, weight, and material properties.
Compared to traditional “oscillating knife” cutters, what are the advantages of the straight-blade multi-ply cutting machine?
Greater cutting capacity: Traditional oscillating knives are typically used for cutting single layers or a small number of layers (usually within a few millimeters) of non-metallic, flexible materials; in contrast, the straight-blade multi-ply cutting press employs a heavy-duty mechanical structure and an up-and-down reciprocating penetration-cutting mechanism, specifically designed to handle high-volume, high-thickness cutting requirements.
Significant difference in efficiency: A multi-ply cutting machine can cut dozens or even hundreds of layers of fabric in a single pass, making it ideal for large-scale, batch-based assembly line production.
When cutting multi-ply fabrics, how can you ensure that the top and bottom layers are exactly the same size?
The TRUSTER CNC Automatic Multi-Ply Cutting Machine ensures cutting consistency through the following three technologies:
1. Vacuum Suction and Automatic Film Application: Strong negative pressure firmly secures the material to the table, eliminating any shifting between layers; automatic re-application of film during the cutting process prevents loosening caused by air leaks.
2. “Knife Intelligence” dynamic compensation: The system detects fabric resistance on the blade in real time and automatically fine-tunes the tilt angle of the blade column to correct blade tip deviation.
3. Sandbelt blade sharpening system: Automatic sharpening at speeds of up to 15,000 r/min ensures the blade remains exceptionally sharp throughout the cutting process, reducing material shift caused by a dull blade.
How does your automatic multi-ply CNC cutting machine handle complex cutting processes (such as arcs, sharp corners, notches, and punching)?
TRUSTER CNC automatic multi-ply cutting machines can easily handle these complex processes. Our machines are built to heavy-duty industrial standards from hardware to software, and their control systems allow for precise digital adjustment of cutting sequences, directions, and speeds. Even for highly challenging irregular contours—such as those found in automotive interiors—as well as precise tool alignment for notches and positioned drilling, our machines guarantee smooth edges and dimensional accuracy.
Can non-breathable or coated fabrics (such as outdoor jackets or laminated fabrics) be cut? Will vacuum extraction be affected?
Yes, they can be cut. For special non-breathable, coated fabrics, the system is equipped with an industry-leading stepless speed-variable motor that supports a maximum negative pressure of -28 kPa. Operators can digitally control the negative pressure via a user-friendly interface and, in conjunction with dedicated exhaust and lamination processes, perfectly adapt to various operating conditions to ensure the fabric remains tightly secured without loosening.
How often do the blades and sanding belts need to be replaced? Is routine maintenance complicated?
The replacement frequency depends on the hardness of the material you’re cutting and your daily workload (for example, thick denim or specialty fabrics containing fiberglass will cause them to wear out faster). The TRUSTER CNC control system displays blade wear in real time, and the software will proactively alert you when it’s time for a replacement. Daily maintenance is very simple and mainly involves cleaning up lint and fabric scraps at the end of each workday, periodically checking the lubricant level, and keeping the exhaust ducts clear.
What are the advantages of an integrated spreading and cutting machine compared to traditional multi-ply cutting machines?
Greater time savings: The integrated spreading and cutting machine features a dual-station sliding rail interchange system and an integrated design for cutting and fabric spreading, allowing operations to be performed simultaneously at two workstations (fabric spreading on one side and cutting on the other).
Lower labor costs: The integrated fabric-laying and cutting machine requires only two people initially to load the fabric onto the laying machine, and only one person later to monitor the machine; in contrast, a traditional multi-ply cutting table requires at least 3–4 people.
Fewer process steps: With a traditional multi-ply cutting machine, there is a gap between the table and the cutting board, requiring 1–2 people to push the laid fabric onto the cutting table’s automatic feed surface; with the integrated spreading and cutting machine, simply swap the cutting heads via the slide rail system.
What is the difference between your entry-level and high-spec conventional multi-ply cutting machines?
The primary difference lies in the design of the cutting head:
Entry-Level Conventional Multi-Ply Cutter: Features a more lightweight cutting head structure. It utilizes a stacked multi-disc metal sharpening system and offers options for cutting thicknesses of 7 cm, 9 cm, or 11 cm.
High-Spec Conventional Multi-Ply Cutter: Engineered with a heavy industrial-grade cutting head that delivers superior rigidity and higher precision. It is equipped with an active, high-precision rotating abrasive belt sharpening system and is available exclusively with a 9 cm cutting thickness option.
What kind of efficiency and benefit improvements can be achieved when paired with an automatic fabric spreading machine?
Integrating the cutting bed with an automatic fabric spreading machine enables a fully automated, parallel assembly line workflow that encompasses “spreading, film overlaying, vacuum adhesion, cutting, and conveying” (allowing simultaneous spreading and cutting). Compared to traditional manual spreading and cutting methods, this combination saves up to 75% in time and reduces labor costs by over 60%, while significantly enhancing both material utilization rates and cutting quality.