Large CCD Digital Cutting Machine suppliers & manufacturer

The large CCD digital cutting machine can be equipped with a high-definition camera and projector, significantly enhancing intelligence, automation, efficiency, and cutting precision. The combination of these two configurations enables automated defect avoidance and contour recognition, reducing material waste at the source and improving overall quality.

Large CCD Digital Cutting Machine

Enhanced Function: Equipped with Deviation Correction Bracket
Cutting Thickness: Max. compressed fabric thickness 30mm; recommended within 6 layers for leather
Working Area Sizes: 6090 / 7010 / 1520 / 1625 (customizable sizes available)
Control System: TROCEN / TRUSTER CNC system

Large CCD Digital Cutting Machine Overview

The large CCD digital cutting machine integrates a high-resolution camera and a projector to form an intelligent, high-efficiency, and highly accurate cutting system. It can precisely identify complex patterns, printed graphics, and material textures, providing reliable visual data for accurate cutting. This system is especially suitable for industries with high demands for material utilization, product quality, and automation—such as leather, footwear, apparel, composite materials, and premium packaging.

Large CCD Digital Cutting Machine Parameters

Model	To series ccd type cnc knife cutting machine
Working Size	1600×2500mm
Optional Size	1625/1630/1660/2030/(support/customize size)
Max. Cutting Speed	0–2000mm/s
Cutting Depth	≤50mm (according to material); multilayer: 0–30mm after pressed; foam <100mm
Air Pressure Supply	0.6–0.8MPA
Repeatability Positioning Accuracy	±0.01mm
Working Power Supply	AC380V / 3P 50HZ 60HZ (Optional)
Vacuum Power	9KW
Total Power	≤11KW, Standby state 0.45KW
Machine Color	Standard white grey or white black (Optional)
HS Code	8479899990
Operating Temperature	0°C–40°C
Drawing Software	AUTOCAD, CORELDRAW, PGM, BOKE, GERBER, ETC
Machine Support Format	AI, PLT, DXF, DST, DSB, EPS, DATNC, V CUT
Work Environment	Temperature：-10°C to 40°C, Humidity: 20%–80% RH
Optional Tools	Pneumatic Knife, Round Knife, Oscillating Knife, Drag Knife, Kiss Cut Knife, High-Speed Circular Knife
Application Material	Fabric, Leather, Apparel, Automotive Interiors, Carpets, Home Decoration

Two Core Functions of Large CCD Digital Cutting Machine

Large CCD Camera

The large CCD digital camera can capture a wide view of the material in a single shot—covering the entire worktable or large-format feeding area. Its core function is intelligent defect detection, which uses high-resolution imaging and advanced visual algorithms to automatically identify surface defects such as stains, damage, color inconsistencies, wrinkles, or natural flaws (e.g., scars or insect bites in leather).

Once defects are detected, the system marks those areas, and the intelligent nesting software automatically avoids them during layout, maximizing the use of flawless material. For irregularly shaped materials like natural leather or curled edges, the large CCD can accurately trace their outlines, enabling more precise and optimized nesting based on the true contour.

Projector

The projector can display cutting paths, nesting layouts, and defect areas directly onto the material in real time. This allows operators to visually see the cut preview, part placement, and defect zones to avoid. When the large CCD detects a defect, the projector accurately outlines it on the material surface.

This visual feedback enables operators to easily make manual adjustments to avoid defects or fine-tune the nesting layout, achieving optimal human-machine collaboration. The result is more precise and efficient adjustments, ensuring accurate material cutting.

Differences Between Large CCD and Small CCD in Practical Applications of Digital Cutting Machines

	Large CCD	Small CCD
Installation Location & Structure	Installed above the machine’s gantry, typically using a high-resolution industrial camera or DSLR. Offers a wide field of view and can capture the entire worktable or large-format material in one shot.	Installed near the cutting head; compact size with a limited field of view, mainly used for capturing specific local areas or registration marks.
Recognition Capability	Capable of full-area image capture of the material, enabling automatic recognition of overall contours, defect detection, and auto-nesting. Ideal for automated cutting of large-format, multi-pattern, or irregular materials.	Mainly identifies and positions print registration marks and QR codes. Suitable for precise positioning of single graphics or small areas. Commonly used for label and sticker cutting on long-format materials.
Application Functions	Supports automatic defect detection and contour recognition. Suitable for automated mass production with complex graphics.	Supports automatic reading of QR codes and registration marks, enabling automatic file retrieval and precise positioning. Ideal for high-precision, long-format, and mixed-layout material cutting.
Automation & Efficiency	Captures large material areas in a single shot, automatically completing recognition, nesting, and cutting of multiple patterns. Greatly improves production efficiency; ideal for high-volume, unmanned operations.	Requires point-by-point recognition or camera movement with the cutting head. Suitable for diversified or high-precision production needs.
File Import	No need to import graphic files.	Graphic files must be imported in advance.
Application Scenarios	Automated cutting of large-format materials in industries such as trademarks, garments, printing, and advertising. Supports defect detection and intelligent nesting.	High-precision positioning and cutting of long-format roll materials such as labels, stickers, and printed items.

Detailed Structure of Large CCD Digital Cutting Machine

Air Gun

Equipped with a fixed bracket for easy access, the portable air gun is primarily used to clean up the large amount of dust, debris, scraps, and even fine fibers generated during the cutting of various materials such as cardboard, foam, fabric, leather, and composites. It quickly and effectively blows residue off the cutting table, ensuring a clean surface for the next cutting task.

The air gun can also remove dust adhering to tools like oscillating knives and milling cutters, or on modules such as creasing wheels and punching tools. Its long, narrow nozzle allows it to reach into machine gaps and corners, enabling targeted cleaning and maintenance in hard-to-reach areas.

Aviation Aluminum Crossbeam

The beam is made of aerospace-grade aluminum, which undergoes special alloy treatment and structural optimization. This material offers advantages such as lightweight, high bending and torsion resistance, corrosion resistance, and long service life. Its reduced weight enables higher acceleration, faster cutting speeds, and lower energy consumption.

Both sides of the beam are equipped with high-precision linear guides and racks, ensuring smooth and deviation-free transmission. Combined with the servo system, it enables fast and accurate X-axis movement, making it ideal for rapid positioning and high-speed cutting of large-format designs.

Infrared Safety Sensor

The infrared safety sensing device is primarily used to detect foreign objects in real time. It typically consists of an infrared emitter on one side of the beam and a receiver on the opposite side. By creating an invisible light curtain in front of the cutting area, the sensor can instantly detect when a hand, body part, or any object enters the sensing zone.

Once triggered, the system immediately sounds an alarm and halts the cutting operation to prevent injuries caused by high-speed blade movement, thereby maximizing safety for operators and surrounding personnel. In addition to protecting people, the light curtain also helps prevent large or hard objects from accidentally entering the cutting area, avoiding potential damage to the cutting tools or the machine itself.

Metal Gear

The large CCD digital cutting machine uses high-strength metal helical gears, which work in tandem with precision racks to drive the cutting head along the X or Y axis with high speed and accuracy. These gears offer efficient and precise transmission, excellent wear resistance, strong load-bearing capacity, and long-term industrial durability.

Unlike straight gears that engage abruptly, helical gears mesh gradually, resulting in smoother transmission with reduced shock and vibration. This design significantly lowers operational noise, improving the working environment. The smooth meshing also minimizes impact and wear, extending the service life of both the gears and the rack.

Optional Area

The working table of the digital cutting machine is divided into multiple independent vacuum suction zones during design. Each zone is connected to the vacuum pump system via a separate valve. Operators or system software can selectively activate or deactivate these zones based on the size and position of the material to be cut. Only the selected areas generate vacuum pressure to firmly hold the material in place.

This is especially important when cutting smaller materials. Activating the entire table would disperse the suction power, reducing effectiveness. The optional zoning function allows vacuum force to be concentrated directly beneath the material, providing stronger localized suction. This ensures the material remains perfectly still during high-speed cutting, preventing misalignment or warping that could lead to errors—particularly crucial for lightweight or easily deformable materials.

Motor And Reducer

The large CCD digital cutting machine is equipped with a Panasonic servo motor and reducer combination system. The Panasonic servo motor features fast response speed and precise position control capabilities, maintaining excellent trajectory tracking performance even during complex path cutting or high-speed direction changes. The precision reducer is installed between the motor and the transmission mechanism, serving to buffer and stabilize speed.

Its primary features include buffering the motor’s high-speed output, enhancing torque output stability, and protecting the transmission structure, converting it into a stable low-speed, high-torque output. This prevents direct impact on the rails and racks, making the rack transmission process smoother and extending the service life of wear-prone components such as racks, rails, and slides.

Large CCD Digital Cutting Machine Applications

The large CCD digital cutting machine, combined with a projector system, enables precise and flawless cutting of customized leather pieces, inlaid carpets, curtain patterns, insole stickers, printed fabrics, patchwork, pattern-making fabrics, printed graphics, car decals, adhesive vinyl, door stickers, and more.

Large CCD Digital Cutting Machine Application Industries

The large CCD digital cutting machine features a wide-field CCD vision system that quickly identifies full-pattern outlines and defect zones. Combined with a projector, it accurately projects cutting paths onto the material surface, allowing operators to visually align and efficiently nest designs. The system supports advanced functions such as automatic contour recognition, defect avoidance, and intelligent nesting for irregular patterns—greatly enhancing cutting precision and efficiency. It is widely used in industries such as advertising, apparel, automotive interiors, carpets, carbon fiber/composites, leather goods and shoes manufacturing, packaging, and home decoration.

Large CCD Digital Cutting Machine FAQs

What’s the biggest difference between a large CCD digital cutting machine and a regular cutting machine?

The large CCD digital cutting machine is equipped with an ultra-wide industrial camera capable of recognizing the full pattern or printed position of an entire material sheet in one scan—no need for manual tracing or uploading design files. When paired with a projector, it can also display the cutting path in real-time on the material surface, enabling smart positioning, automatic nesting, and defect avoidance—functions that traditional cutting machines cannot match.

What kinds of patterns can the large CCD camera system recognize?

The system supports recognition of printed fabrics, puzzle patterns, irregular sticker graphics, and can detect pattern edges and color boundaries. It performs excellently with complex patterns on advertising materials, leather, fabrics, uppers, and heat transfer films.

Do I still need to import design files after the large CCD recognizes the pattern?

No. The large CCD system features automatic contour extraction. After capturing the image, it directly identifies the edges of the pattern and generates the cutting path—eliminating the need to draw or import design files and significantly improving production efficiency.

What is the role of the projector? Is it necessary?

The projector projects the cutting path onto the material surface in real time, allowing operators to visually confirm layout, correct alignment, and manually avoid defect areas. While not mandatory, it is extremely useful in scenarios that require high precision or frequent layout adjustments.

My material surface has defects (e.g., scars on leather or stains on fabric). How does the large CCD digital cutting machine handle this?

Automatic Detection: The CCD scans and identifies various surface defects, which are then marked in the system software.
Smart Nesting Avoidance: The intelligent nesting software automatically adjusts the part layout to avoid the identified defect zones.
Visual Confirmation: The projector clearly outlines these defects on the material surface, allowing intuitive manual review before cutting.

This process ensures each cut piece is flawless, greatly increasing yield and material utilization—especially valuable for expensive materials like leather and premium textiles.

My material has an irregular shape (like whole hides). Can the large CCD digital cutting machine handle it? How accurate is it?

Absolutely! The large CCD cutting machine is designed to handle irregular materials:

Contour Auto-Recognition: It accurately detects the real outer contours of irregular materials.
Custom Nesting: Based on the true contours, the system optimally nests the parts to maximize material usage.
High-Precision Cutting: With high-precision servo drives and aerospace-grade aluminum gantry, the cutting head follows the path precisely, ensuring smooth edges and dimensional accuracy even on irregular materials.

Which industries is the large CCD digital cutting machine best suited for?

Advertising Industry: Precise contour cutting for large-format signs, lightbox fabric, and custom-shaped printed graphics.
Apparel & Textiles: Accurate contour cutting for printed fabrics and high-efficiency multilayer cutting.
Leather Industry: Optimized nesting and defect avoidance for genuine leather and synthetic leather bags and footwear components.
Automotive Interiors: Customized cutting of seat covers, door panels, floor mats, and various leather, textile, and composite materials.
Composites: Precision cutting and defect avoidance for carbon fiber, fiberglass, aramid fiber, and other high-performance materials.
Home Decor: Custom-shaped cutting of curtains, carpets, sofa covers, and soft furnishings.
Packaging Industry: Irregular cutting, creasing, and grooving for corrugated cardboard, cardstock, and foam cushioning materials.

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Large CCD Digital Cutting Machine suppliers & manufacturer