The leather and Fabric digital knife cutting machine features an ultra-long and ultra-wide working table. It can be equipped with dual large CCD cameras and dual projectors, enabling higher cutting precision, faster cutting speed, and significantly improved production efficiency.
The leather and fabric digital knife cutting machine is primarily designed for cutting leather and fabric materials. Featuring a dual-gantry structure, it supports high-volume and parallel processing. The working table can be customized in both width and length—up to 3000mm wide and 8000mm long. It is compatible with dual large CCD vision systems and dual projectors, ensuring exceptional precision even when handling multi-pattern or irregular materials. The front and rear zones of the machine operate in coordination, allowing simultaneous cutting and material feeding for seamless integration with upstream and downstream processes, significantly improving production line efficiency.Mainly used for cutting genuine leather, synthetic leather, PU, natural fabrics, technical fabrics, and Oxford cloth.
Model | TO-3060 Leather And Fabric Digital Knife Cutting Machine |
Working size | 3000*6000mm |
Optional Size | 1640 / 1660 / 2040 / 2060 / 3040 /3060/ 3080 (support/customize size) |
Max. Cutting Speed | 0–2000mm/s |
Cutting Depth | ≦50mm (according to material) Multilayer: 0–30mm after pressed |
Air Pressure Supply | 0.6–0.8MPA |
Repeatability Positioning Accuracy | ±0.1mm |
Working Power Supply | AC110V/220V/380V/3P 50HZ 60HZ (Optional) |
Vacuum Power | 9KW / 12KW |
Total Power | ≤21KW, Standby state 0.45KW |
Production And Manufacturing | OEM / ODM |
HS Code | 8479899990 |
Operating Temperature | 0°C–40°C |
Drawing Software | AUTOCAD, CORELDRAW, PGM, BOKE, GERBER, ETC |
Machine Support Format | AI, PLT, DXF, DST, DSB, EPS, DATNC, V CUT |
Work Environment | Temperature: -10°C to 40°C, Humidity: 20%–80% RH |
Application Material | Leather, Natural Leather, Cloth, Technical Cloth, Oxford Cloth And Other Flexible Materials |
The Zhongrui control system features intelligent recognition and flexible control capabilities, making it compatible with various cutting processes and materials. This enhances the versatility and user-friendliness of the cutting machine. It supports a cutting repeat accuracy of ≤0.1mm, ensuring high-precision performance even for intricate patterns and fine details.
The system is compatible with a wide range of cutting equipment and software, and it adopts a mature motion control algorithm to ensure precise cutting paths, minimizing errors and material waste. Its modular design facilitates easy upgrades and maintenance, reduces machine downtime, and improves overall equipment stability and service life.
The entire tool holder system is made of high-strength alloy material, combined with a precision spring structure and linear guide assembly. It offers excellent shock resistance and tool stability, ensuring accurate downforce and depth control even at high speeds. The resulting cuts are clean, smooth, and burr-free.
This system supports the simultaneous installation of two punching tools, allowing continuous punching of different hole sizes (e.g., large and small) on leather materials. It significantly improves operational efficiency and eliminates interruptions caused by manual tool changes or repeated positioning in traditional single-hole punching methods.
The felt is made of high-quality imported fiber material with a thickness of 4mm, offering excellent wear resistance and resilience. Its joints are specially treated using a “diamond splice” method to ensure a flat, seamless conveyor surface, preventing bumps or misalignments during material movement and ensuring cutting precision.
The felt effectively absorbs the pressure and impact force of the cutting tools, preventing direct contact with and potential damage to the expensive machine bed (such as aluminum vacuum tables). Acting as a sacrificial layer, it significantly extends the lifespan of the main working surface.
The system uses a high-definition industrial camera to quickly scan the entire leather sheet, automatically identifying its edge contours and precisely extracting key parameters such as area, perimeter, defect points, and leather grade (based on preset classification standards). As a natural material, leather often contains inherent flaws like scars, insect bites, uneven grain, and color variations.
Through image processing and pattern recognition algorithms, the system can accurately detect and mark these defect areas. This allows for maximum avoidance of flawed regions while significantly improving material utilization—boosting leather usage efficiency by 2% to 5%.
The high-precision aluminum vacuum worktable ensures a left-right flatness deviation of ≤ 0.02mm and a front-back flatness deviation of ≤ 0.01mm. Depending on the machine size and processing requirements, the vacuum surface is divided into 20 to 80 independently controlled suction zones, allowing flexible activation to suit materials of various sizes and shapes.
This design provides stronger suction stability and optimized energy efficiency. The table typically features an internal honeycomb structure, which enhances rigidity while optimizing vacuum airflow distribution—ensuring uniform suction across the surface and reducing the overall weight of the table.
Utilizing advanced algorithms, the intelligent nesting system automatically determines the optimal cutting paths and part placement based on material contours, defect locations, and part grading. It prioritizes maximum material utilization, symmetrical arrangement, and grain direction alignment to make the most of every inch of leather, significantly reducing waste.
Entire hides can be automatically nested within 30 to 60 seconds, drastically cutting down on manual layout time. The fast scanning and nesting process shortens production preparation and overall cycle time.
This digital knife cutting machine is equipped with original Panasonic servo motors and drivers imported from Japan, delivering powerful and precise motion control. With fast dynamic response and high peak torque output, it easily drives long-travel platforms and heavy-duty tool heads. The motor operates continuously without overheating or losing steps, ensuring long-term stability under high workloads.
It handles complex multi-axis motions (X/Y/U axis linkage) required for large-format cutting with ease. Seamlessly compatible with the control system, the servo motor setup is easy to calibrate, requires minimal maintenance, and significantly reduces after-sales service costs.
This vacuum pump features a high-quality copper wire motor and an aluminum alloy casing, ensuring long-term stable operation without overheating. Its multi-impeller design delivers high airflow and strong negative pressure for powerful suction. It effectively secures even complex or deformable materials such as genuine leather, fabrics, and composites.
Working in tandem with the high-precision aluminum vacuum table (flatness tolerance ≤ 0.02mm), the pump ensures rapid air evacuation during operation, keeping materials flat, immobile, and deformation-free throughout the cutting process—significantly enhancing cutting precision and product yield.
In terms of appearance and functionality, the leather & fabric digital knife cutting machine is very similar to the dual-gantry digital cutting machine and the customized large-format digital cutting machine. However, why is the leather & cloth model considered more cost-effective?
While both the leather & cloth cutting machine and the dual-gantry cutting machine can be equipped with large CCD cameras and projectors, the leather & cloth model features a zoned layout: a smart recognition & feeding zone and a projection cutting zone. This design enables simultaneous feeding and cutting, significantly improving production efficiency and offering better cost-performance. In contrast, the dual-gantry model—although also equipped with CCD and projectors—has only one working zone and cannot perform cutting and recognition at the same time.
Compared to the customized large-format cutting machine, the leather & cloth model also supports customizable table sizes and is suitable for cutting extra-large or long materials. However, the customized large-format machine is generally not ideal for integrating CCD cameras and projectors, which limits its capability in smart recognition and precise alignment.
Leather & Fabric Digital Knife Cutting Machine | Dual-Gantry Digital Cutting Machine | Customized Large-Format Digital Cutting Machine | |
Structural Design | Dual gantry design supports high-volume parallel processing; working table width customizable up to 3000mm, length up to 8000mm. | Dual-gantry structure, typically for a single work area; suitable for large-format material cutting. | High-strength custom frame supports ultra-large formats; stable structure; customizable dimensions. |
Zoning & Collaborative Operation | Zoning design: intelligent recognition zone + projection cutting zone enables simultaneous feeding and cutting with identification, improving efficiency. | Single work area; cutting and recognition cannot be done simultaneously—requires completing recognition before cutting. | Usually one large-format processing area without zoning; cutting typically done sequentially. |
CCD & Projection Configuration | Standard equipped with dual large CCD visual system + dual projectors; suitable for irregular patterns requiring precise recognition and cutting. | Optional large CCD/projector, but typically limited to one area—cannot perform full-surface recognition and cutting. | Usually not equipped with CCD/projectors; relies mainly on mechanical positioning and manual calibration. |
Feeding & Cutting Synchronization | Front and rear zones work together, enabling simultaneous cutting and feeding—significantly improves production efficiency; suitable for mass continuous production. | Feeding and cutting not synchronized; often done in batches—suitable for medium-scale and multi-type processing. | For ultra-long, large-format materials, sequential feeding is common, often split into multiple batch operations. |
Primary Cutting Materials | Genuine leather, artificial leather, PU, natural fabrics, technical textiles, automotive and other soft composite materials. | Various flexible materials; suitable for large-format, multi-layer cloth, automotive, and composite materials. | Household goods, curtains, advertising fabrics, large-format or rolled flexible materials. |
Application Scenarios & Advantages | High automation, suitable for large batches, complex graphics, and high-end leather cutting scenarios; high flexibility. | Suitable for multi-layer fabric and roll material cutting, but not as high in automation and flexibility. | Ideal for ultra-wide, ultra-long, and high-output cutting; structure stable, high precision; moderate in automation level. |
The leather and fabric digital knife cutting machine offers unparalleled advantages over other digital cutters when processing various types of leather and fabric. It is widely used across multiple industries, including:
Apparel manufacturing: for garment patterns, fabric panels, cuffs, collars, and more.
Home textiles: for bed linens, curtain fabrics, and sofa covers.
Footwear and headwear: for shoe uppers, hat brims, and decorative pieces.
Industrial fabrics: for safety garments, filter fabrics, and composite functional materials.
Pattern making and sampling: ideal for designer prototypes and textile development.
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